Fabrication workshop (20 FTE) • 05/10/2024
Lean Improvements Lift Throughput with No CapEx
Introduced cells, WIP limits, and SMED to increase throughput by 19% and cut lead time by 22%.
The Challenge
Batching and long changeovers created bottlenecks and inconsistent quality.
Our Approach
- Time-and-motion study and constraint analysis
- Cell layout, Kanban, and WIP limits to smooth flow
- SMED workshops to standardise and reduce changeovers
Solution
Flow redesign and standard work with simple visual controls delivered measurable throughput gains without capital spend.
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